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1000 T/month Manual Anodizing Production Line with 6500mm Max Profile Length and 8-12µm Film Thickness

1000 T/month Manual Anodizing Production Line with 6500mm Max Profile Length and 8-12µm Film Thickness

Marka Adı: MEI-AL
Model Numarası: APL-1000T
Adedi: 1 TAKIM
fiyat: RMB9,000,000-11,000,000/set
Paketleme Detayları: İhracat Stander Ambalajı
Ödeme Koşulları: T/T
Detay Bilgisi
Menşe yeri:
Çin
Çıkış:
1000 ton/ay
Mod Türü:
Yatay
operasyon yöntemi:
Yarı otomatik veya Otomatik
Eloksal Film Kalınlığı:
8-12μm
Maksimum Profil Uzunluğu:
6500mm
Renk:
Gümüş bronz kahverengi siyah şampanya altın
Tankların İç Ölçüsü:
8000*genişlik*3500
Gerilim:
380V~415v
Yetenek temini:
1 takım/6 ay
Ürün Tanımı
415v 1000 T / Month Manual Anodizing Production Line 8000×Width×3500
1000 T/month Manual Anodizing Production Line 8000×width×3500
Design Conditions
Parameter Specification
Alloy Aluminium 6061 to 6063 or others
Anodizing film thickness 10~25µm micron
Average coverage area 350m²/T (ton)
Max aluminium profile length 6500mm
Extrusion ratio 2.5kg/m²
Working hour/month 300d/m × 20h/d = 600h/m
Racking system Three fixtures /rack
Racking operation Manual
Equipment Usage Rate 0.9
Power supply AC 3phase 380v 50hz
Control Power AC220V 50Hz
Water supply 2kg/cm²·G
Hot steam 6kg/cm²·G
Compressor air 6kg/cm²·G
Process Tanks
Process Chemical Composition Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l 2 Tanks
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al³⁺≤20g/l 5 Tanks
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 2 Tanks
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 3 Tanks
Treatment Process
  • Degreasing
    • 6 jigs(racks)/tank × 1 tank = 6 jigs(racks)
    • Treatment time: 2-5 minutes
  • Alkaline Etching
    • 6 jigs(racks)/tank × 2 tanks = 12 jigs(racks)
    • Treatment time: 3-15 minutes
  • Neutralization
    • 6 jigs(racks)/tank × 1 tank = 6 jigs(racks)
    • Treatment time: 1-5 minutes
  • Anodizing
    • 3 jigs(racks)/tank × 5 tanks = 15 jigs(racks)
    • Current density: 130A/m²
    • Process time: 30 minutes
    • Unprocess time: 10 minutes
    • Total time: 40 minutes
    • Average anodizing layer: 0.36×1.3×30×0.77 = 10.81µm
  • Colouring
    • Colour process: Mix Salts
    • 2 jigs(racks)/tank × 1 tank = 2 jigs(racks)
    • Current density: 70A
    • Process time: 2-8 minutes
  • Sealing
    • Sealing method: Sealing at Medium or Normal Temperature
    • 6 jigs(racks)/tank × 1 tank
    • Process time: 10-15 minutes
Design Parameters and Settings
  • Anodizing treatment area:
    • Each anodizing process tank requires 40 minutes
    • Total jigs(racks)/year: (2 racks × 5 tanks × 60 min/h) ÷ 40 min × 600 hours = 9000 jigs(racks)
    • Design capacity: 50m²/jig(rack)
    • Area treatment/year: 9000 jigs(racks) × 50m²/jig = 450,000m²
  • Anodizing treatment weight:
    • Monthly output: 450,000m² ÷ 350m²/T × 0.9 = 1157.1T ≥ 1000T
  • Power consumption:
    • Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A/tank
    • Power Rectifier: 15,000A = 5 units
    • Colouring tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A/tank
    • Colour Rectifier: 8,000A = 2 units
Process Chart Legend
Code Process
De Degreasing
Rs Rinsing
HW Rs Hot Water Rinsing
AE Alkaline Etching
Ne Neutralization
An Anodizing
Cl Coloring
Sl Sealing
MU Material Unloading
Pc Packing
1000 T/month Manual Anodizing Production Line with 6500mm Max Profile Length and 8-12µm Film Thickness 0