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550T/Month Output Horizontal Mode Automated Anodizing Line with 8-12µm Anodizing Film Thickness

550T/Month Output Horizontal Mode Automated Anodizing Line with 8-12µm Anodizing Film Thickness

Marka Adı: MEI-AL
Model Numarası: APL-550T
Adedi: 1 TAKIM
fiyat: RMB5,500,000-7,500,000/set
Paketleme Detayları: İhracat Stander Ambalajı
Ödeme Koşulları: T/T
Detay Bilgisi
Menşe yeri:
Çin
Çıkış:
550T/ay
Mod:
Yatay
Çalışma Modu:
Yarı otomatik veya Otomatik
Eloksal Film Kalınlığı:
8-12μm
Maksimum Profil Uzunluğu:
6500mm
Renk:
Gümüş bronz kahverengi siyah şampanya altın
Tankların İç Ölçüsü:
8000*genişlik*3200
Gerilim:
380V~415v
Yetenek temini:
1 takım/6 ay
Vurgulamak:

automated anodizing line 550T output

,

horizontal mode anodizing line 8-12µm film

,

industrial anodizing equipment with high throughput

Ürün Tanımı
550T/Month Automated Anodizing Line 380V - 415V Horizontal Mode
An automated anodizing line is a comprehensive system designed for the efficient and consistent anodizing of metal parts or components in an industrial setting. The system typically begins with a pre-treatment stage where metal parts undergo cleaning and surface preparation, then transports them through a conveyor system to the anodizing tanks.
Design Conditions
Parameter Specification
Alloy Aluminium 6061 to 6063 or others
Anodizing Film Thickness 10~12µm micron
Average Coverage Area 400m²/T (ton)
Max Aluminium Profile Length 6500mm
Extrusion Ratio 2.5kg/m²
Working Hours 300d/m * 20h/d = 600h/m
Racking System Three fixtures/rack
Racking Operation Manual
Equipment Usage Rate 0.9
Power Supply AC 3-phase 380V 50Hz
Control Power AC220V 50Hz
Water Supply 2kg/cm²*G
Hot Steam 6kg/cm²*G
Compressor Air 6kg/cm²*G
Process Tanks
Process Chemical Composition Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l 2 Tanks
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al³⁺≤20g/l 3 Tanks
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 1 Tank
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 1 Tank
Treatment Process Details
Degreasing
Capacity: 6 jigs (racks)/tank * 1 tank = 6 jigs
Treatment Time: 2-5 minutes
Alkaline Etching
Capacity: 6 jigs (racks)/tank * 2 tanks = 12 jigs
Treatment Time: 3-15 minutes
Neutralization
Capacity: 6 jigs (racks)/tank * 1 tank = 6 jigs
Treatment Time: 1-5 minutes
Anodizing
Capacity: 2 jigs (racks)/tank * 3 tanks = 6 jigs
Current Density: 130A/m²
Process Time: 30 minutes
Unprocess Time: 8 minutes
Total Time: 38 minutes
Average Anodizing Layer: 10.81µm
Colouring
Colour Process: Mix Salts
Capacity: 2 jigs (racks)/tank * 1 tank = 2 jigs
Current Density: 70A
Process Time: 2-8 minutes
Sealing
Sealing Method: Medium or Normal Temperature Sealing
Capacity: 6 jigs (racks)/tank * 1 tank
Process Time: 10-15 minutes
Design Parameters and Settings
Anodizing Treatment Area
Total jigs (racks)/year: (2 racks * 3 tanks * 60min/h) ÷ 38min * 600 hours = 5,684 jigs
Design: 44.3m²/jig (rack) - Each tank: 88m²
Area treatment/year: 5,684 jigs * 44.3m²/jig = 251,801m²
Anodizing Treatment Weight
Monthly Output: 251,801m² ÷ 400m²/T * 0.9 = 566T ≥ 550T
Power Consumption
Anodising Tank: 100m²/tank * 130A/m² ÷ 0.9 = 14,444A/tank
Power Rectifier: 15,000A = 3 units
Colouring Tank: 100m²/tank * 80A/m² ÷ 0.9 = 8,888A/tank
Colour Rectifier: 12,000A = 1 unit
Process Chart Legend
  • De = Degreasing
  • Rs = Rinsing
  • HW Rs = Hot Water Rinsing
  • AE = Alkaline Etching
  • Ne = Neutralization
  • An = Anodizing
  • Cl = Coloring
  • Sl = Sealing
  • MU = Material Unloading
  • Pc = Packing
550T/Month Output Horizontal Mode Automated Anodizing Line with 8-12µm Anodizing Film Thickness 0